The current predicament facing the factory: Pattern disc for Warp Knitting Machine is a circular disk that is used to control the movement of the needles on the machine. It is typically made of metal or plastic and has a series of holes or slots around its circumference.
Pattern discs can be customized or purchased pre-made, and they are an essential component of warp knitting machines used in the textile industry.
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1. Rapidly inflated labor costs: According to the survey, the annual growth rate of wages for workers across the country has maintained at an annual rate of over 20%, which has made production companies overwhelmed;
2. Recruitment is extremely difficult: With the aging of the workers after the 70s, the 80s and the 90s are basically the only child, and they generally have a strong sense of superiority. They do not intend to engage in manual labor. In the future, production companies will find it hard to find one. As a must, the production enterprise will take the initiative in the future market and maintain its leading competitiveness.
3. Difficulties in management: Domestic production companies generally have the phenomenon of “holding workers in the off-season and rushing workers during the peak seasonâ€. Workers are losing heavily, and it is increasingly difficult for enterprises to manage front-line workers, and it is difficult to ensure stable production efficiency and gradually lose their productivity. Market Competitiveness;
The way to face the dilemma:
1. The use of robots instead of manual operation can realize that one person guards 6-10 CNC lathes, greatly reduces the employment requirements, reduces the cost of employing personnel, and enhances the profits of the company;
2. Avoid industrial accidents and reduce business risks;
3. The manipulator can realize uninterrupted production for 24 hours and increase production efficiency;
4. Automatic production can avoid manual operation errors, thus ensuring the stability of product quality
The pattern disc is mounted onto the machine and rotates continuously as the machine operates. As the needles move across the warp yarns, they are guided by the pattern disc, which determines the specific pattern or design that is being created.
Different pattern discs can be used to create a wide variety of designs, from simple stripes and checks to more complex geometric shapes or intricate lace patterns. The choice of pattern disc depends on the desired outcome and the type of yarn being used.
